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CCO Wear Plate Model

 
WD-1000/1100 CCO Wear Plate By open arc welding, suitable for general wear, medium, and low impact resistance.
WD-1200/1500 CCO Wear Plate By submerged arc welding, suitable for severe wear, medium, and low impact resistance.
WD-NC100 Crack-free Wear Plate Crack-free wear plate, mainly used for sliding blocks and sliding plates in rolling mills.
WD-1600 Impact Resistant Wear Plate Impact-resistant wear plates, independently developed R&D, suitable for medium to high impact.
WD-G900 Heat Resistant Wear Plate Heat-resistant wear plate, up to 850 °C in maximum.
WD-D3000 Special Custom Wear Plate Customized wear plates according to requirements with special compositions for special applications.

What is a CCO Wear Plate?

  CCO wear plate, short for Chromium Carbide Overlay Wear Plate, is a composite material engineered for exceptional wear resistance. It typically consists of a mild steel or alloy steel base plate overlaid with a hardfacing alloy rich in chromium carbides. This overlay is applied using welding techniques, creating a metallurgical bond between the base plate and the wear-resistant layer. The high concentration of chromium carbides in the overlay provides outstanding resistance to abrasion, erosion, and moderate impact.

Composition and Manufacturing

  The key to the effectiveness of a CCO wear plate lies in its composition. The hardfacing alloy typically contains a high percentage of chromium (often exceeding 25%), along with other elements such as carbon, silicon, and sometimes niobium, molybdenum, or tungsten. These elements contribute to the formation of hard chromium carbides (Cr7C3), which are dispersed throughout the alloy matrix. The manufacturing process involves welding the hardfacing alloy onto the base plate. Common welding methods include open arc weldingsubmerged arc welding. The welding process is carefully controlled to ensure a uniform overlay thickness and a strong metallurgical bond. This bond is crucial for preventing delamination and ensuring that the overlay effectively protects the base plate.

Advantages of CCO Wear Plates

  Extended Equipment Lifespan: By protecting critical components from wear, CCO wear plates significantly extend the lifespan of equipment, reducing the frequency of replacements and repairs. Customizability: Custom-sized wear plate options are available to meet specific application requirements. This allows for precise fitting and optimal protection of equipment components. Versatility: Bimetallic wear plates can be used in a wide range of applications, from mining and construction to power generation and cement production.

Applications of CCO Wear Plates

 
  1. Mining: Liners for chutes, hoppers, and feeders; wear plates for excavator buckets and truck beds; crusher components.
  2. Construction: Wear plates for concrete mixers, asphalt plants, and earthmoving equipment.
  3. Power Generation: Liners for coal pulverizers, coal chutes, and ash handling systems.
  4. Cement Production: Liners for cement mills, clinker coolers, and conveying systems.
  5. Steel Industry: Liners for blast furnace hoppers, sinter plants, and coke oven batteries.
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